Turning plastic into functional reality since 1994
We are a reliable partner for plastic forming and processing. Every day, we transform materials into solutions that precisely meet our customers’ needs.
We pride ourselves on quality, precision, and complete self-sufficiency. We process every order entirely in-house, from raw material procurement to the finished product. Without subcontractors and without unnecessary costs.
We combine over 30 years of experience with modern technology to deliver products you can rely on.
We are fast, precise, and provide a full service.
Production capabilities
Custom and single-piece production: We provide comprehensive service and an individual approach even for smaller orders and small customers.
Series production: We have the capacity for large-volume manufacturing. We will handle everything for you, from the actual production through assembly and packaging to safe delivery to your door.
Looking ahead
Our vision: We build the future on continuous innovation. Regular investments in technologies and processes allow us to push the boundaries of possibilities and provide you with increasingly efficient solutions.
Innovation in practice
Modern technology: Our precise processing relies on modern machinery. We effectively combine technologies such as high-precision CNC machining, laser and oscillating knife cutting, and advanced vacuum forming of sheet materials.
Services
Our many years of experience in this technically demanding field guarantee that we will process your project with precision and at a professional level.
We put the maximum of our knowledge into every product.
WHAT TECHNOLOGIES WE WORK WITH
Laser cutting
Plexiglass polishing
Plastic printing
Thermoforming
CNC milling and oscillating centre
Plastic bending
Material sales and cutting to size
Plexiglass and polycarbonate bonding
Engraving
Vacuum forming, thermoforming
Manufacturing of protective covers
Hemisphere manufacturing
CNC machines
We have two CNC machines at our disposal.
For milling and engraving sheet materials, we use two CNC machines with working table dimensions of 3,050 x 2,060 mm and 4,267 x 2,032 mm. These machines allow us to process and cut plexiglass, polycarbonates, engineering plastics, and other materials up to a thickness of approximately 120 mm. In practice, these are thicker sheets that a laser cannot split. Both machines are equipped with a camera.
On the CNC machine with a working area of 4,267 x 2,032 mm, we use an oscillating and drag knife in addition to milling tools for milling and cutting printed graphics. We also use these knives to cut thin foils and soft materials.
Materials
We will select the most suitable material for your product in terms of price-to-performance ratio.
Dibond aluminium composite sheet (Dibond milling)
Dibond ® aluminium composite panel
Aluminium composite panels combine a lightweight polyethylene core sandwiched between thin aluminium sheets.
They feature low weight, dimensional stability, excellent resistance to weather conditions, and a perfectly smooth surface. They are easy to bend, allowing for the simple production of aesthetically high-quality 3D objects.
Weather resistant
The composite panels are supplied as standard in thicknesses of 2 mm, 3 mm, 4 mm, and 6 mm, in many color shades such as white, yellow, red, blue, green, black, silver metallic, brushed aluminium, natural aluminium, silver mirror, and a new wood imitation. The panels are coated with polyester lacquer and the surface is treated to enable printing.
Applications of Dibond composite panels:
- Facade cladding and mechanically extreme-stress signage
- Gas station totems
- Production of advertising boards and displays
- Advertising pylons and information systems
- Shop interiors and exteriors
Structural edge of Dibond after milling
Visible machining of Dibond with a router (Dibond milling).
Milling aluminium composite panels—or Dibond milling—is a plastic material machining process that is often imperfect and requires further finishing. Thanks to our technology, we are able to produce a clean finished edge.
Dibond ® aluminium composite panels have relatively negligible thermal expansion, making them suitable for use within a temperature range of -50 to +80 °C. The panels are extremely strong and lightweight.
PET-G Copolyester
Extruded polyester sheets with excellent chemical resistance and strength.
The greatest advantage of PET-G material is its outstanding thermoformability and good optical properties.
Extruded PET-G copolyester sheet features high impact resistance and excellent resistance to chemicals and UV radiation. It also withstands low temperatures and has very low surface porosity with minimal water absorption.
PET-G sheets are flame retardant. They are suitable for direct contact with food. The material is also suitable for printing.
Specially developed for vacuum forming, allowing very deep drawing and the production of complex shapes.
PET-G copolyester is a transparent sheet material offering solutions for both outdoor and indoor applications. Thanks to its excellent properties, it is suitable for manufacturing demanding structural elements. PET-G can also be supplied with anti-reflective treatment, UV protection, in opal, in various colors, or as sheets with a double-sided satin (matte) finish.
Applications of PET-G:
- Displays
- Lightboxes
- Machine covers and enclosures
- Glazing
- Poster and picture protection
- Payment cards
- Deep-drawn 3D elements
- Crates and containers
- Technological trays/mezzanines
- Packaging material for food, toiletries, cosmetics, pharmaceuticals, and medical supplies
Polyester films are a higher-quality replacement for PVC films in more demanding applications.
A-PET Thermoplastic Polyester
Extruded polyester sheets with excellent chemical resistance and strength.
An extruded sheet made of A-PET thermoplastic polyester offers high impact resistance and strength, as well as excellent resistance to chemicals and UV radiation.
A-PET is a more cost-effective option, but it is not suitable for thermoforming or heat processing because it turns white when exposed to high temperatures. It has low flammability and can easily be printed on via screen or digital printing. Suitable for direct food contact.
High impact strength and rigidity.
A-PET sheets feature high light transmission of up to 90%. In addition to clear options, A-PET is also available with an anti-reflective finish.
Applications of A-PET:
- Manufacturing of lightboxes
- Displays
- Signs and nameplates
- Protection of posters and artwork
Expanded Free-Foamed PVC
Fine foamed material structure with a closed surface.
PVC Polyvinyl Chloride is one of the most widely used plastics. It offers very good machinability and ease of bonding. Suitable for both indoor and outdoor applications.
Low acquisition cost.
The major advantages of PVC sheets include the aforementioned cost-effectiveness, lightweight nature, and resistance to corrosion and chemicals. The material is flame-retardant and self-extinguishing. For white sheets, UV resistance is guaranteed for up to 5 years.
Easy to handle and suitable for thermoforming.
Applications of expanded PVC:
- Standard indoor and outdoor installations
- Suitable for advertising displays and stands
- Signage and boards
- Infill panels
- Vinyl graphic application and direct printing
PVC Films
PVC Polyvinyl Chloride is one of the most widely used plastics. It offers very good machinability and ease of bonding. Suitable for both indoor and outdoor applications.
Low acquisition cost.
Excellent optical properties for transparent components. The major advantages of PVC films include the aforementioned cost-effectiveness, lightweight nature, and resistance to corrosion and chemicals. White sheets feature applied UV protection. The anti-reflective surface provides good scratch resistance. Films can be easily printed using screen printing, and selected types are also suitable for offset printing.
Very easy to handle and suitable for thermoforming.
Applications of PVC film:
- Printing
- Suitable for interchangeable advertising elements
- Signs, posters
- Transparent film
- Graphic protective layer
Plexiglas – Cast Acrylic
PMMA – Cast Polymethyl Methacrylate
PMMA polymethyl methacrylate, cast acrylic glass—commonly known as plexiglass—has gradually gained immense popularity and applications across almost every industry. Thanks to its wide color range and various modifications, it offers numerous possibilities for use and processing.
In addition to the clear modification, cast PMMA plexiglass in standard glossy finish is also produced in a full spectrum of opal, transparent, and translucent color shades.
This material is utilized in many fields, particularly in signmaking, design, architecture, construction, and industrial manufacturing.
Due to the manufacturing process, cast sheets do not exhibit stress differences between the surface and the core, unlike extruded sheets. Therefore, they are highly recommended for complex mechanical or thermal processing, as well as for applications involving contact with aggressive chemicals.
Applications of cast plexiglass:
- Standard indoor and outdoor installations
- Illuminated signage
- Lightboxes and display cases
- Advertising stands and displays
- Signs and plaques
- Infill panels
- Vinyl graphic application and direct printing
Plexiglas – Extruded Acrylic
Extruded acrylic plexiglass
PMMA polymethyl methacrylate, extruded acrylic glass. In addition to clear options, it offers a range of opal variations with different light transmissions and basic color shades. A single-sided matte finish is ideal for framing as it prevents light reflections. Mirrors made using the same technology as traditional mirrors are also frequently used, available in silver and gold options.
Extruded acrylic sheets have a lower price point and tighter thickness tolerances compared to cast sheets.
However, because the extrusion process requires larger production runs, the product range is primarily limited to clear and opal sheets along with a few basic colors.
We process extruded acrylic sheets using modern techniques, including cutting, milling, precise CNC drilling, and laser cutting—producing an optically and technically clean edge without requiring further finishing. The material can be hot-bent, thermoformed, and polished.
Applications of extruded plexiglass:
- Standard indoor and outdoor installations
- Illuminated signage
- Lightboxes and display cases
- Advertising stands and displays
- Signs and plaques
- Infill panels
- Vinyl graphic application and direct printing
Polycarbonate – Solid Sheets
Lexan solid polycarbonate sheets are a modern and safe alternative to glass. They excel in high impact resistance, low weight, and excellent transparency. They are suitable for both indoor and outdoor use.
Key Advantages
* High break resistance
* Lightweight
* High light transmission
* UV protection for outdoor applications
* Temperature resistance from -40 °C to +120 °C
* Easy installation and processing
Applications
Solid polycarbonate sheets are typically used for:
* safety glazing,
* canopies and roofing,
* window and door panels,
* noise barriers,
* protective partitions,
* industrial and public buildings.
Available Options
We offer sheets for both indoor and outdoor use, including options with UV protection, textured surfaces, or enhanced scratch resistance.
Lexan solid polycarbonate sheets are the ideal choice wherever safety, durability, and a modern appearance need to be combined.
Polycarbonate – Multiwall Sheets
Polycarbonate multiwall sheets are a lightweight, strong, and durable material primarily used for roofing and daylighting in building construction. Due to their high impact resistance and weatherability, they frequently replace glass in both exterior and interior applications.
Key Advantages
* High break resistance
* Lightweight
* Excellent light transmission (up to over 80%)
* UV radiation protection
* Long service life
* Good thermal insulation properties
* Cold-bending capability
Applications
Polycarbonate sheets are suitable for:
* pergolas and patios,
* conservatories and sunrooms,
* greenhouses,
* skylights and continuous rooflights,
* pool enclosures,
* railing infill panels,
* noise barriers,
* sports and industrial facilities.
Sheet Structure
The sheets are available in various thicknesses and structural configurations. Thinner options feature a twin-wall structure, while thicker sheets are multi-wall, offering superior thermal insulation and higher structural strength.
Color Options
They are most commonly supplied in:
* clear,
* bronze,
* opal (milk).
Installation
During installation, it is necessary to account for thermal expansion and allow adequate clearance for movement. The sheets can be installed in both flat and curved structures.
Polycarbonate multiwall sheets represent a modern roofing and daylighting solution that combines high strength, aesthetic appeal, and long-lasting durability.
Products and Realizations
Browse a selection of our real projects.
We design and process every product with the utmost focus on detail, functionality, and top-tier material quality.
WE BRING YOUR IDEAS TO LIFE, FROM A SINGLE UNIQUE PIECE TO LARGE PRODUCTION RUNS
Laser cutting of plexiglass
High-precision laser cutting with a perfectly clean, polished edge that requires no additional finishing. Ideal for complex shapes, lettering, templates, and detailed custom manufacturing.
CNC milling of engineering plastics, acrylic, and solid polycarbonate sheets
High-precision 2D and 3D CNC milling of engineering plastics, acrylic, and thick-walled sheets. We handle even the most demanding shapes, grooves, and structural components with precise geometric accuracy.
Bending
Precision thermal bending of plastic, acrylic, and polycarbonate sheets. We manufacture functional displays, price tag holders, custom brackets, and complex structural elements tailored exactly to your specifications.
Protective acrylic and polycarbonate covers
Manufacturing of mechanically resistant covers, safety partitions, and machine guards. We provide full protection with maximum visibility.
Plastic promotional displays
Complete manufacturing of retail display stands, showcases, and POS materials. We combine plastic cutting, gluing, and bending to create eye-catching displays for your products.
Protective partitions
Freestanding and fixed protective shields and partitions made of highly transparent acrylic. Ideal for reception desks, pharmacies, retail stores, and offices.
Vacuum forming of plastics
Thermoforming of sheet plastic materials using vacuum technology. Ideal for manufacturing plastic shells, custom enclosures, trays, and complex 3D products.
3D lettering
Interior and exterior 3D logos and lettering laser-cut from colored or clear acrylic and PVC sheets. Excellent presentation for your company.
Donation boxes
Custom manufacturing of acrylic donation boxes, collection boxes, and ballot boxes in various shapes. Optional addition of an engraved logo or custom print.
OUR TEAM
In our team, we dedicate every effort to customer care and mutual cooperation.
Are you interested in our services or looking for a specific product? We would be happy to prepare a quote for you.
R-DESIGN PLAST s.r.o.
Lhotská 772
687 22 Ostrožská Nová Ves
Česká republika
IČ 29199026
DIČ CZ29199026
Opening hours
Monday – Friday:
6:00 AM – 12:00 PM, 12:30 PM – 2:30 PM
Saturday
Closed
Sunday
Closed
CZ
SK
DE
